Battery



A. P. MANCHESTER L H. M. SPOONER.

BATTERY.

APPLICATION FILED DEC. I6, |912. 1,378,549.v Patented May 17, 1921.

i usage. the invention has in view UNITED STATES PATENT OFFICE.

ARTHUR P. MANCHESTER, 0E PROVIDENCE, AND HARRY M. sPooNER, 0E CRANSTON RHODE ISLAND.

f BATTERY.

Specification of Letters Patent.

. Patented May 17, 1921.

To all 'whom t may cof/wem.'

Beit known that we, ARTHUR P. MAN- CHESTER and HARRY M. Sr'ooNER, citizens of the United States, andresidents of Providence, in the county of ProvidenceA and State of Rhodelsland, and Cranston, in the county of Providence and State of Rhode Island, respectively, have invented certain new and useful Improvements in Batteries; and we do hereby declare the following to be a full, clear, and exact description of the same, reference being had to the accompanying drawing, forming part of this speciication, and to the figures and letters of reference marked thereon.

This invention relates to primary electric batteries, the object of the invention, generally stated, being to provide 'a battery which is more economical and reliable than batteries in common use and with which the output will be maintained with great uniformity, even under adverse conditions of In accomplishing the desired ends the reduction of internal resistance and polarization, as well as the' reduction of any destructive action of the electrodes save such as is incident to the production of electrical energy; in other words, any useless destructive action 1s reduced to a negligible factor with the result that a maximum electrical output is obtained with a minimum consumption of battery material. As incident to this result,

the counter-electromotive force due to local electrolytic action is practically eliminated or reduced to a negligible factor.

A further object of the invention .is toprovided a primary battery having a gelatinous alkaline electrolyte having a minimum causticity, and with which the electromotive force of the battery will not be reduced or impaired, nor the life of the electrolyte shortened.

The invention consists, generally stated, in a battery embodying positive and `negative electrodes free from iron, but both having a metallic base, as, for example, a positive electrode of zinc, and a negative electrode of two copper' oxids with a gelatinous alkaline electrolyte such, for example, as sodium vhydroxid substantially free from iron and silica. The invention further consists in an improved process of making the negative electrode and in certain novel details of construction and combinations and arrangements of the parts and elements constituting the battery, all as will be hereinafterdescribed and pointed out particunals at one end of the cell, the electrodesbeing shown inelevation.

The container A is preferably rectangular and of glass orl suitable glazed vitreous material such as will not cause the production of sulites, sulids or sulfate's, in'the electrolyte. The cover B is of similar material preferably clamped down on the container A by vertically arranged clamping bolts C, a suitable soft rubber gasket b being interposed to prevent 'any possible escape of the electrolyte or the creepingY of salts from the vinterior of the cell. The cover is preferably provided with a vent opening b below which vthere is a chamber -D located above the electrolyte and having vent openings d leading into the same at pointsv remote from the vent opening b', this arrangement being designed to prevent possible escape of the electrolyte or the creeping yof the salts by capillaryI action through the vent opening b', so as to become apparent on the exterior of the cell.

The electrodes are designed to be entirely submerged or immersed in the electrolyte and with this object in view the negative electrode E, of a character to be presently described, is suspended from two terminal contact supports in the form of bolts c extending up through apertures in the cover and surrounded with soft or pure rubber bushings so as to make liquid tight closures.

said bolts are adapted any ordinary terminal at their lower ends The upperl ends of for the reception of connector devices and or within the cell they extend through the ends of a copper strip F which passes around the electrode edgewisc so as-to 'support the same throughout and make an extended electrical contact therewith. In addition. the upper edge of the electrode E is provided with a copper cap F which is firmly clamped to the electrode and with which. the terminals make electrical connection.

The upper edge of the electrode E rests in proximity to and is positioned by downwardly extending lugs or projections B2 on the cover B, whereby the top of the electrode is located at -a point or level below the surface level of the electrolyte.

The form o side walls of thecell, and connected at their -lower edges by transverse bridges H of copper or zinc are adapted to rest on the bridge properly spaced from the bottom of the cell with their upper edges approximatel at the level of the top of the electrode The terminal contacts are extended from the bridges H through the bottom of the cell. These terminal contacts or terminals, lettered I in the drawings, are' conveniently in the form of bolts which clamp the bridges I-I to they bottom of the cell and are surrounded by pure rubberv bushings i competent to form tight joints and prevent the escape of electrolyte. The two terminals are preferably provided for each of the electrodes, the terminals at each end of the cell being in the same transverse plane whereby the cells'may be stacked one upon the other with .the terminals in contacting position, should it be desired to couple a number of cells up in series.

The negative electrode which is employed,

is, so far as we can determine, composed of a minimum quantity of metallic copper and two copper oxids, i. e., cupric oxid (C110)- and Vcuprous oxid (CuZO) and the electrolyte is sodium hydroxid (NaOH) rendered gelatinous bythe addition of starch thereto under conditions which will be presently described, but it will be understood that we do not wish to be limited strictly to the specific and technical definition of the ingredients referred to, inasmuch as the best results are attained by a definite treatment of the ingredients in the-preparation of the battery elements, and are due to causes which are of a complex character.

In the makin of the electrolyte, sodium hydroxid (NaO freefrom iron and preferably also free from silica is dissolvedv in water to make a solution of substantially 28 gravity Baume. mixed with the sodium hydroxid solution. The mixing may be effected 'by stirring the solution with a glass rod, then the solution is heated with occasional stirring until it reaches a temperature of approximately 180 F. when theheat is immediately shut off and the electrolyte stirred thoroughly and allowed to cool to a temperature where it will still fiow and may be poured directly into the cell, in which 1t further cools and ipositive electrode preferably in thev two plates G, located one on eitherv side of the electrode E, spaced from the down Vegetable starch is theny ciable extent by use when said electrolyte is used in connection with a negative electrode of the character to be presently described. 1 l

The proportions `of sodium hydroxid (NaOH), water and starch may be determined b'y quantitative analysis; thus such analysis shows that 4 grs. of starch are required to gelatinize 60 minims or l dram of water. It also shows that about 10 pounds of sodium hydroxid (NaOH) will make about 4 gallons of electrolyte at 28 gravity Baume. It also shows that it requires one-sixth as much starch to gelatinize the alkaline electrolyte 28 gravity BaumeJ as it does to gelatinize water to produce a finished product having about thirty gravity` Baume. To give a concrete example, 10 pounds of sodium hydroxid (NaOH) requires approximately 2,731 grs, (specifically 2,730- grs.) of starch to gelatinize it when in a solution of 28 gravity Baume and lpound of sodium hydroxid will require approximately 273.1 (specifically 273.0%) grs. of starch in a solution of 28 gravity Baum. d

The temperature to which the electrolyte is subjected has been found to be an irnportant factor but it has been found in treating large batches of the material when the heat is cut .olf after the mass reaches a temperature of 180 F. the temperature' may thereafter, due possibly to chemical action, continue to risel a few degrees, possibly to 190 F. To this extent the temperature of 180 stated is not to be taken as absolute, yet care Amust be taken, first to raise the temperature to a point, where the gelatinizing of the sodium hydroxid will be effective, and at thev same time it must not be raised to a po'int where the solution will ybe discolored or the starch broken into elements which are formed therefrom at. igher temperatures, nor should the temperature be raised to a point whe-re an excessive quantity of moisture will be driven off, thereby increasing the specific gravity of the solution. An increase in temperature above 190 has been found to be injurious, inasmuch as the efficiency of the electrolyte is greatly reduced and an excessive temperature will destroy its usefulness entirely.

In ythe formation of the negative electrode, themost highly eiiicient results have been secured when the electrode is formed lloy a process which is Substantially as fol- `owe:

'solved in water.

Copper, preferably in the form of a bar and free from iron content is heated to a temperature at which when sprayed with water blisters will be formed on the surface. These blisters are scraped off and fall in the form of copper flake (conveniently termed B. O. C. flake), and contain a minimum amount of metallic copper. This B. O. C. flake is now treated in any known and suitable manner to free it from any unctuous matter such as may have been derived from the scraping means employed, but its properties are not thereby changed. This treatment may consist in placing the copper flake or scale in a receptacle containing water which is raised to the boiling point andy boiling the same as long as any unctuous matter accumulates on the surface of the water. is skimmed off, for it is essential that it be entirely eradicated from the flake or scale. This flake or scale, after it has been freed fromthe unctuous matter, is thoroughly washed in hot water and then placed in copper pans and dried in an oven. In the flake form it is now treated magnetically by being passed through a powerful magnetic field or succession of magnetic fields whereby primarily all metallic iron or particles to which magnetic iron is adherent, is removed, leaving a B. O. C. flake which is essentially free from iron.

The loose B. O. C. flake is now mixed with a binder formed ofsugar which has been refined and clarified by bone black and is .free from ultramarine blue and dis- The sugar solution is preferably composed of two parts .of sugar to one part of water, complete solutlon being effected by bringing the mixture to the boiling point. Having mixed the flake with the binder prepared as above, it is pressed into a, compact mass of the shape and size desired for the electrode and placed in a curing oven. In the curing it is subjected to a temperature which is carried up to approximately 500 F., and as the temperature rises it is found that at 3650 F. the binder melts; between 400 and 420 F. it

loses two moleculesof water, and is converted into caramel, while at a still higher temperature it yields combustible gases leaving a residue of approximately onefourth of its weight of charcoal.

In this condition, the electrode is ready for the baking oven, in which the temperature is raised to about 1200o F. While still at this high temperature, the electrode is placed in a drop press and compressed thereby into a hard dense and strong mass which will maintain its form and condition in the uses for which it is designed. When removed from the press the electrode is preferably allowed to cool in the open air when it is in condition for use in the battery.

This scum or unctuous matter.

, mixture of' oxids from one plate to another,

or, more specifically stated, the zinc oXid- (ZnO) ig held against'or in proximity to the positive elect-rode, thereby in a measure protecting the electrodefand the electrolyte eing in a gelatinouslform, does not so readily act as a solvent, whereby the creation of conditions producing counter electromotive force is greatly retarded.

Where a liquid electrolyte is employed, if disinte ration o-f the negative electrode occurs, po arization of the battery is likely,

or should a continuous scaling (commonly called treeing) of the positive electrode occur, 'it might reach the negative plate and form a short circuit. With the gelatinous electrolyte, however, as contemplated herein, the 'NazZnOZg is held against the positive electrode until solution of the same takes place, which,however, occurs very slowly,

owing to the gela-tinous character of the i electrolyte. Inasmuch as the said zincate is held against the positive plate,- it acts as a protective barrier not allowingthe electrode to be attacked so actively, but it does not reduce the E. M. F., because it is an oxid of the element used for the positive electrode.

The vent at the top of the cell allows hydrogen to escape, but it will be noted that the hydrogen set free by theaction of the batterys also absorbed by the starch of the electrolyte, and the` starch also has a 110 tendency to remove extreme causticity without in anywise affecting the electromotive force of the battery.

It will be particularly noted that the negative electrode formed by the process here- 115 in described is practically free from foreign substance or ingredients, especially iron, and consists of pure copper oxids and copper in a finely 'divided condition, for whlch Vreason it may be compacted into a more 12 much as it is found that other alkaline ingredients may be employed, such, for eX- ample, as potassium hydroxid (KOH).

In the mechanical embodiment of the battery illustrated, it Will be noted that the electrodes are completely submerged in the electrolyte, whereby the full surface area is available, and furthermore the electrode terminals are oppositelypositioned with refrom lation to each other, this arrangement, aside its mechanical advantages, being adoptedvbecause of the fact that practice demonstrates that the positive electrodes particularly, are acted upon most vigorously toward their extremities remote from the terminal and by the reversal of the position of the terminals, as in the present arrangement, it becomes possible to utilize with much higher eiciency the entire substance of the electrode, as the electrochemical action is thereby distributed more uniformly and the life of the cell prolonged.

WVhat We claim is: An electrode for-batteries formed of cu- Yprio oXid (CuG) cuprous oXid (CuZO) and yARTHUR P. MANCHESTER HARRY M. sPooNER.

Witnesses THOMAS DURANT, HALBERT BROWN. 

